DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
3.BASIC INSPECTION
Check the operation of each part. Check that any concerns occur other than those mentioned in the customer interview.
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self-diagnosis with CONSULT. Check that any DTC is detected.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Refer to INL-81, "Symptom Table". Specify the malfunctioning part.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self-diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs detected prior to the repair. Verify that DTC is not detected again.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Inspection and adjustment
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
After replacing the ABS actuator and electric unit (control unit), perform
the neutral position adjustment for the
steering angle sensor.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT ...
Diagnosis system (HVAC)
CONSULT Function
CONSULT can display each diagnosis item using the diagnosis test modes as
shown.
CONSULT application items
SELF-DIAGNOSTIC RESULT
Display Item List
*: Perform self-diagnosis under sunshine. When performing indoors, aim a
light (more than 60 W) at sunload sensor, ...
Power supply and ground circuit
AV CONTROL UNIT
AV CONTROL UNIT : Diagnosis Procedure
1.CHECK FUSES
Check that the following fuses of the AV control unit are not blown.
2.POWER SUPPLY CIRCUIT CHECK
Disconnect AV control unit connectors M115 and M119.
Check voltage between the AV control unit connectors M115 and
...