DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
3.BASIC INSPECTION
Check the operation of each part. Check if any concerns occur other than those mentioned in the customer interview.
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self diagnosis with CONSULT. Check if any DTC is detected.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs which were detected prior to the repair. Perform the self diagnosis with CONSULT again. Verify that DTC is not detected again.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
The light reminder warning does not sound
Description
Light reminder warning does not sound even though headlamp is illuminated.
Diagnosis Procedure
1. CHECK COMBINATION SWITCH (LIGHTING AND TURN SIGNAL SWITCH) OPERATION
Check that the headlamps operate normally by operating the combination switch
(lighting and turn signal
switch).
...
Thermostat and thermostat housing
Removal and Installation
Gasket
Thermostat assembly (water inlet)
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur
from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the
radiator cap. Slowly turn it a
...
How to erase permanent DTC
Description
OUTLINE
When a DTC is stored in ECM
When a DTC is stored in ECM and MIL is ON, a permanent DTC is erased with MIL
shutoff if the same malfunction
is not detected after performing the driving pattern for MIL shutoff three times
in a raw.
*1: When the same malfunction is detect ...