DIAGNOSIS AND REPAIR WORKFLOW
Work Flow (With GR8-1200 NI)
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI
To test the starting system, use the following special service tool:
NOTE: Refer to the diagnostic station Instruction Manual for proper starting system diagnosis procedures
OVERALL SEQUENCE
DETAILED FLOW
NOTE: To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI
Perform the starting system test with Multitasking battery and electrical diagnostic station GR8-1200 NI. For details and operating instructions, refer to diagnostic station Instruction Manual.
2.CRANKING CHECK
Check that the starter motor operates properly.
3.ENGINE START CHECK
Check that the engine starts.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
6.STARTER OPERATION
Check the starter operation.
7."B" TERMINAL CIRCUIT INSPECTION
Check "B" terminal circuit.
8."S" CONNECTOR CIRCUIT INSPECTION
Check "S" connector circuit.
9.ENGINE ROTATION STATUS
Check that the engine can be rotated by hand.
Work Flow (Without GR8-1200 NI)
OVERALL SEQUENCE
DETAILED FLOW
NOTE: If any malfunction is found, immediately disconnect the battery cable from the negative terminal.
1.CHECK ENGINE START
Crank the engine and check that the engine starts.
2.CHECK THAT THE STARTER MOTOR STOPS
Check that the starter motor stops after starting the engine.
3.CHECK THAT THE ENGINE TURNS WHEN CRANKING
Check that the engine turns when cranking.
4.CHECK THE ENGINE SPEED WHEN CRANKING
Check that the engine speed is not low when cranking.
5.CHECK STARTER MOTOR ACTIVATION
Check that the starter motor runs at cranking.
6.CHECK POWER SUPPLY CIRCUIT
Check the following conditions:
7.CHECK STARTING SYSTEM WIRING
Check the following:
P2096, P2097, P2098, P2099 A/F sensor 1
Description
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sensor.
The sensor element of the A/F sensor 1 is composed an electrode
layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and ...
Washing
Wash dirt off with a wet sponge and plenty of
water. Clean the vehicle thoroughly using a mild
soap, a special vehicle soap or general purpose
dishwashing liquid mixed with clean, lukewarm
(never hot) water.
CAUTION
Do not use car washes that use acid in
the detergent. Some car washes, es ...
Front door switch (driver side)
Description
Detects front door LH open/close condition.
Component Function Check
1. CHECK FUNCTION
Select "DOOR SW-FL" in "DATA MONITOR" mode with CONSULT.
Check the front door switch signal under the following conditions
Diagnosis Procedure
1. CHECK FRONT DOOR SWITCH LH CIRCUIT
...