DIAGNOSIS AND REPAIR WORKFLOW
Work Flow
OVERALL SEQUENCE

DETAILED FLOW
1.INTERVIEW FOR MALFUNCTION
Find out what the customer's concerns are.
2.SYMPTOM CHECK
Verify the symptom from the customer's information.
3.BASIC INSPECTION
Check the operation of each part. Check if any concerns occur other than those mentioned in the customer interview.
4.SELF-DIAGNOSIS WITH CONSULT
Perform the self diagnosis with CONSULT. Check if any DTC is detected.
5.TROUBLE DIAGNOSIS BY DTC
Perform the trouble diagnosis for the detected DTC. Specify the malfunctioning part.
6.FAIL-SAFE ACTIVATION CHECK
Determine if the customer's concern is related to fail-safe activation.
7.SYSTEM DIAGNOSIS
Perform the system diagnosis for the system in which the fail-safe activates. Specify the malfunctioning part.
8.SYMPTOM DIAGNOSIS
Perform the symptom diagnosis. Specify the malfunctioning part.
9.MALFUNCTION PART REPAIR
Repair or replace the malfunctioning part.
10.REPAIR CHECK (SELF-DIAGNOSIS WITH CONSULT)
Perform the self diagnosis with CONSULT. Verify that no DTCs are detected. Erase all DTCs which were detected prior to the repair. Perform the self diagnosis with CONSULT again. Verify that DTC is not detected again.
11.REPAIR CHECK (OPERATION CHECK)
Check the operation of each part.
Service data and specifications (SDS)RGB (G: green) signal circuit
Description
Transmit the image displayed with AV control unit with RGB signal to the
display unit.
Diagnosis Procedure
1.CHECK CONTINUITY RGB (G: GREEN) SIGNAL CIRCUIT
Turn ignition switch OFF.
Disconnect display unit connector M141 and AV control unit
connector
M154.
Check co ...
Fuel injector
Description
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injector
is energized. The energized coil pulls the ball valve back and
allows fuel to flow via the fuel injector into the intake manifold. T ...
Unit disassembly and assembly
COOLING FAN
Disassembly and Assembly of Cooling Fan
Fan blade
Fan shroud
Fan motor
DISASSEMBLY
Remove fan blade nut.
Remove fan blade from fan motor.
Remove fan motor bolts and remove fan motor from fan shroud.
ASSEMBLY
Assembly is in the reverse order of disassembly. ...