Nissan Maxima Service and Repair Manual: Precautions in repairing high strength steel
High Strength Steel (HSS)
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
Read the following precautions when repairing HSS:
- Additional points to consider
- The repair of reinforcements (such as side members) by heating
is not recommended since it may weaken the component.
When heating is unavoidable, do not heat HSS parts above 550C (1,022F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropriate.)
- When straightening body panels, use caution in pulling any HSS panel. Because HSS is very strong, pulling may cause deformation in adjacent portions of the body. In this case, increase the number of measuring points, and carefully pull the HSS panel
- When cutting HSS panels, avoid gas (torch) cutting if possible.
Instead, use a saw to avoid weakening surrounding areas due to heat. If gas (torch) cutting is unavoidable, allow a minimum margin of 50 mm (1.97 in).
- When welding HSS panels, use spot welding whenever possible
in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use MIG. welding. Do not use gas (torch) for welding because it is inferior in welding strength.
- The spot weld on HSS panels is harder than that of an ordinary
steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low speed high torque drill (1,000 to 1,200 rpm) to increase drill bit durability and facilitate the operation.
- Precautions in spot welding HSS
This work should be performed under standard working conditions.Always note the following when spot welding HSS:
- The electrode tip diameter must be sized properly according to the metal thickness
- The panel surfaces must fit flush to each other, leaving no gaps.
- Follow the specifications for the proper welding pitch
Body alignment
Body Center Marks
A mark has been placed on each part of the body to indicate the vehicle
center. When repairing parts damaged
by an accident which might affect the vehicle frame (members, pillar ...
Replacement operations
Description
This section is prepared for technicians who have attained a high level of
skill and experience in repairing collision-
damaged vehicles and also use modern service tools and equipmen ...
Other materials:
On board diagnostic (OBD) system
Trouble Diagnosis Introduction
CAUTION:
Do not use electrical test equipment on any circuit related to
the SRS unless instructed to do so inthis Service Manual. SRS wiring
harnesses can be identified by yellow and/or orange harness connectors.
Do not attempt to repair, splice or modify ...
Transverse link
Removal and Installation
REMOVAL
Remove front wheel and tire using power tool. Refer to WT-60,
"Adjustment".
Remove the knuckle spindle bolt and nut at the transverse link.
Remove the steering knuckle from the transverse link using Tool.
Refer to FSU-13, "Exploded View".
Tool numbe ...
Shift lock system
Description
The selector lever cannot be shifted from "P" position to
any other position unless the ignition switch is in the
ON position and the brake pedal is depressed.
Component Function Check
1. CHECK CVT SHIFT LOCK OPERATION
Turn ignition switch ON.
Move selec ...
Nissan Maxima Owners Manual
- Illustrated table of contents
- Safety-Seats, seat belts and supplemental restraint system
- Instruments and controls
- Pre-driving checks and adjustments
- Monitor, climate, audio, phone and voice recognition systems
- Starting and driving
- In case of emergency
- Appearance and care
- Do-it-yourself
- Maintenance and schedules
- Technical and consumer information
Nissan Maxima Service and Repair Manual
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